Finding Solutions for Your High-Temperature Needs!
Revitalize Your Industrial Equipment with Expert Burner Revamp Services
At Applied Coating & Cleaning Technology, we specialize in comprehensive burner revamp services designed to extend the lifespan of your industrial equipment, enhance performance, and ensure safe and efficient operations. Whether you're operating an ethylene plant, oil refinery, or any other industrial facility, our expert team is here to provide the maintenance and care your burners need to perform at their best.
Why Revamp Your Burners?
Burners are crucial components in many industrial processes, and over time, they can suffer from wear and tear, carbon buildup, and efficiency loss. Regular burner revamping offers numerous benefits, including:
- Extended Equipment Lifespan: Revamping your burners helps prevent premature wear and prolongs the life of your equipment.
- Improved Performance: Clean and well-maintained burners operate more efficiently, reducing fuel consumption and operating costs.
- Enhanced Safety: Addressing potential issues such as cracks or thin spots ensures safer operations and reduces the risk of accidents.
- Reduced Downtime:
By maintaining your equipment in peak condition, you minimize unexpected breakdowns and costly downtime.
Our Burner Revamp Process
We take a meticulous approach to burner revamping, ensuring every component is thoroughly inspected, cleaned, and restored. Here's a step-by-step breakdown of our comprehensive process:
Stage 1: Ultrasonic Cleaning
Burners are placed into our state-of-the-art ultrasonic machinery to remove all loose scales. This initial step ensures a clean surface for further treatment.
Stage 2: Vapor Horning for Hard Scale Removal
After loose scale removal, burners are put into our vapor horning machine to eliminate hard scale on both the outer diameter (O.D.) and inner diameter (I.D.). This process is crucial for restoring the burner's original surface conditions.
Stage 3: Magnaflux Inspection
With all loose and hard scales removed, we perform a magnaflux inspection to detect any cracks or thin spots on the burner's O.D. and I.D. This non-destructive testing method ensures we identify potential weaknesses that could affect performance.
Stage 4: Repairs and Welding
Any identified cracks or thin spots are meticulously repaired, with welds performed on both the O.D. and I.D. to restore the burner to its optimal condition.
Stage 5: Final Inspection and Documentation
After all repairs, burners undergo a final inspection to ensure quality. They are then palletized, shrink-wrapped, and accompanied by a detailed report. Each burner is assigned a unique tracking number within our maintenance program, allowing us to monitor performance and reliability over time.
We have successfully revamped burners for various industrial clients, delivering noticeable improvements in performance and reliability. Our clients often see significant cost savings through reduced downtime and increased efficiency.
Cost and Value of Our Burner Revamp Services
We believe in providing transparent pricing for our services:
- Burner Cleaning: $850.00 per burner.
- Burner Head Replacement and Re-Welding:
Additional $350.00.
By investing in regular burner revamping, you can achieve substantial long-term savings by extending the life of your equipment and improving operational efficiency.
Industries Served
Our burner revamp services are tailored to meet the needs of various industries, including:
- ethylene Plants: Enhance fuel efficiency and reduce emissions with our expert burner maintenance.
- Oil Refineries: Maintain peak operational performance and safety with regular burner revamps.
- Chemical Processing Facilities: Ensure consistent and reliable burner performance in demanding industrial environments.
No matter your industry, our team has the expertise and equipment to provide the highest level of service.
About Our Sister Company
As part of the Applied Refractory family, we are proud to collaborate with a leader in manufacturing high-temperature products. Our partnership allows us to offer a complete range of refractory solutions, including high-quality burner revamping services and complementary refractory products designed to meet the rigorous demands of industrial environments.
Contact Us for a Quote
Ready to revamp your burners and enhance your equipment's performance? Contact us today for a detailed quote or to discuss your specific needs. Our team is here to help you keep your operations running smoothly and efficiently.
Phone: (281) 318-8286
Email:
jameselindsey@gmail.com
Frequently Asked Questions (FAQ)
How long does the burner revamp process take?
The duration of the burner revamp process depends on the extent of cleaning and repairs needed. Typically, the process can be completed within a few days to a week.
Do you offer a warranty on your burner revamping services?
Yes, we offer a warranty on all repairs and services performed. Contact us for more details about our warranty policy.
Can you revamp burners on-site?
While our primary services are performed in-house using advanced machinery, we can assess specific needs for on-site service on a case-by-case basis.
For more information, visit our FAQ page or contact us directly.